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The Expedition uses the same HVAC system as the Ford F150 pickup truck. The Expedition is a little tricky because you have to remove the center console and floor heat distribution vent to access the actuator motor. Once you remove the motor, you can examine the blend door axle for cracks or breakage. This is a common fail mode on the Expedition.

HeaterTreater is the world's leading company for aftermarket blend door fixes and has a product for the Expedition. Additional diagnostic information and pictures are available on the Ford Expedition HeaterTreater Ebay listing or the web site at www.heatertreater.net. There is an inexpensive effective fix available that replaces the cheap plastic door with steel that will outlast the vehicle.

cgallen

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15y ago
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Q: How do you replace the rear blend door on a 2003 Expedition?
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