the lean system attempts to reduce all WIP and target flows through the system with ultimate being ONE-PIECE-FLOW with no WIP
"Lean", I presume you mean "Just in Time" and not that all of the production employees are leaning against the wall because there is nothing for them to do... In lean production, you match your output to demand and keep less stock in the warehouse.
Lean Production is a well consolidated style of production, mostly related to the Manufacturing Industry.Lean Production is often called Lean Manufacturing.In a nutshell:Lean Production is "lean" because it has no "fat", where fat is "waste". Therefore Lean Production is synonymous with "waste-less" production.Generally, in a Lean Production Line:materials flow continuously (Continuous Flow) from Processing Station to Procession Stationswith little/no time and space gap in between processing stationsvalue is added to materials at all Processing Stationswith minimal/no waste (idling, parking, moving, checking, counting, etc.) between processing stationswith minimal/no waste in the operation being performed at each Processing Stationuntil the final product is ready with no defects
Lean production is a production process developed by the Japanese manufacturing industry, in particular Toyota. The core concept of the idea is to preserve value with less work I.e less wastage.
Your question is somewhat confusing. Are you asking which was the first company who applied lean manufacturing technology? Lean Manufacturing solutions was first introduced by Henry Ford. He wanted to keep the production standards very high so that each step falls naturally into the next one, thereby reducing the waste gradually. Then another automobile giant Toyota implemented this process and founded the Toyota Production System, which became one of the most efficient systems in the world.
The letters in the acronym for DOWNTIME stands for Defects Over-production Waiting Non -utilized Resources/Talent Transportation Inventory Motion Excess Processing.
Nuggets
lean production is a business process to reduce the cost only. lean production is a business process to reduce the cost only.
disadvantages of Production Structures
"Lean", I presume you mean "Just in Time" and not that all of the production employees are leaning against the wall because there is nothing for them to do... In lean production, you match your output to demand and keep less stock in the warehouse.
Lean Production is a well consolidated style of production, mostly related to the Manufacturing Industry.Lean Production is often called Lean Manufacturing.In a nutshell:Lean Production is "lean" because it has no "fat", where fat is "waste". Therefore Lean Production is synonymous with "waste-less" production.Why is it important?Because Lean Production is a primary target for today's manufacturing industry: for survival, competitiveness and excellence.Lean Production uses much less space - takes much less time - originates much less errors and defects - consumes much less resources - and satisfies customers much more compared to traditional "mass production" (batch production - lot production).
Lean Production is a well consolidated style of production, mostly related to the Manufacturing Industry.Lean Production is often called Lean Manufacturing.In a nutshell:Lean Production is "lean" because it has no "fat", where fat is "waste". Therefore Lean Production is synonymous with "waste-less" production.Generally, in a Lean Production Line:materials flow continuously (Continuous Flow) from Processing Station to Procession Stationswith little/no time and space gap in between processing stationsvalue is added to materials at all Processing Stationswith minimal/no waste (idling, parking, moving, checking, counting, etc.) between processing stationswith minimal/no waste in the operation being performed at each Processing Stationuntil the final product is ready with no defects
Lean production is a production process developed by the Japanese manufacturing industry, in particular Toyota. The core concept of the idea is to preserve value with less work I.e less wastage.
demerit of batch production
Lean Production is a well consolidated style of production, mostly related to the Manufacturing Industry.Lean Production is often called Lean Manufacturing.In a nutshell:Lean Production is "lean" because it has no "fat", where fat is "waste". Therefore Lean Production is synonymous with "waste-less" production.Generally, in a Lean Production Line:materials flow continuously (Continuous Flow) from Processing Station to Procession Stationswith little/no time and space gap in between processing stationsvalue is added to materials at all Processing Stationswith minimal/no waste (idling, parking, moving, checking, counting, etc.) between processing stationswith minimal/no waste in the operation being performed at each Processing Stationuntil the final product is ready with no defects
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Gary Conner has written: 'Lean manufacturing for the small shop' -- subject(s): Management, Production management, Production scheduling, Small business 'Lean Manufacturing'
Mass production is: - Inflexible - Limits the design of products