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This answers is for coiled steel strips. Steel strips, after rolling in coil form, are sent to a "Galvanizing Line". The most common and economically viable is "Continuous Hot Dip Galvanizing Line". The steel, after rolling is "Annealed" at required temperature to relieve stresses developed after rolling. After annealing the strip is passed through a "Galvanizing Pot" containing molten zinc. The thickness of coating generally varies from 30 - 300 gm/cm2. The coating thickness is controlled by "Air knives" using air or nitrogen blowers. The coated strip is then "Passivated" using either Chromating liquid or Non-toxic passsivating compounds. For good surface quality, the strip is often skin passed in a rolling mill stand and then tension levelled in a levelling unit after zinc coating. Another process, which is superior to this process is Electro-Galvanizing using an electrolytic process.

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Q: What is the process that steel goes through to be galvanized?
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Galvanized steel has gone through a chemical process to keep it from corroding. The steelgets coated in layers of zinc because rust won't attack this protective metal. For countless outdoor, marine, or industrial applications, galvanized steel is an essential fabrication component.The principal method of making steel resist corrosion is by alloying it with another metal, zinc. When steel is submerged in melted zinc, the chemical reaction permanently bonds the zinc to the steel through galvanizing. Therefore, the zinc isn't exactly a sealer, like paint, because it doesn't just coat the steel; it actually permanently becomes a part of it.The zinc goes through a reaction with the iron molecules within the steel to form galvanizedsteel. The most external layer is all zinc, but successive layers are a mixture of zinc and iron, with an interior of pure steel. These multiple layers are responsible for the amazing property of the metal to withstand corrosion-inducing circumstances, such as saltwater or moisture.Zinc also protects the steel by acting as a "sacrificial layer." If, for some reason, rust does take hold on the surface of galvanized steel, the zinc will get corroded first. This allows the zinc that is spread over the breach or scratch to prevent rust from reaching the steel.


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