The problem you describe sounds like it could be fuel starvation. I would suggest checking the carburetor, fuel filter (if it has one), and all the fuel lines. Another possibility would be the air filter, but I'd check the fuel system first. Good luck.
More answers from FAQ Farmers:
* The "venturi holes" are very small...but you can get to them without having to remove the carburetor and it might solve your problem. I've had luck running a very fine wire through them to clean them out. A bread tie that has had the plastic removed is perfect...
I have Just spent 2 days working on a darn Briggs 4.5 push mower. It was Brand New, Never Used! Had the same problem as you say and will see mentiones repeatedly on line chat rooms. Well, I solved the problem and mine is running GREAT, Starting with one Pull, without even Priming it, if it's warm. Here's the deal. Everyone was on the right track, Fuel starvation, carb problem etc....Well, I took the carb off and foynd that the Fuel intake tube, On This NEW Carb, had a thick layer of very fine mesh wrapped around it. I held it up to the sun and barely seen daylight, it looked l;Ike Duct Tape! I removed it and seen that the filler tube did in fact have it's own screen filter as well, underneath this grey mesh crap. Well i then proceeded to blow out every port hole with compressed air and replaced everything, except that grey mesh wrap on the filler tube. I didn't even prime it, and it atarted up with one pull and has been running great ever since! With so many guys having this problem with this engine, I believe that was the problem. Good Luck Dan O'
My friend asked me to take a look at his Craftsman push mower with Briggs and Stratton 4.5 HP engine with above symptoms. He says the mower is 2 years old.
Upon disassembly found restricted screens and filters as described above....On this one, it is clogged with gunk from the inside of the fuel tank rusting out. Am now in the process of pouring boiling water in rusted tank to try and get most of the rust out, and will recommend to my friend to contact Briggs and ask about the availability of a coutermeasure tank that won't rust. I own a McLane front throw reel mower that is 17 years old, and the inside of the fuel tank is silver, shiny, and not a speck of rust inside.
Will re post after I get this reassemebled and update.
Update to above...After cleaning rust and scale from filter and pickup screen, and cleaning out fuel tank best as possible....mower runs like new. Briggs and Stratton site recommends draining tank or putting in additive in tank when storing to prevent scale and rust, but I have never had to do that with my McLane. My opinion is they should make a better tank impervious to rust and scale. I will recommend a replacement tank to my friend. Hope this helps someone.
if it starts and runs for just a few seconds then dies it is generally a carburetor issue. clean or replace the carb and that should solve your issue.
Check fuel filter or sticking float: replace filter clean carb. hope this helps
The fuel filter is clogged and restricting the flow of fuel to the carburetor.
the bolt in bottom center of carburetor bowl has holes in it that are stopped up like mine was.
The fuel filter is probably clogged and restricting the fuel flow. If the engine blows black smoke before it cuts out, then the engine is flooding - look for a dirty air filter or a fouled spark plug.
The kill-switdh wire is disconnected. loose. or broken. The kill-switch wire starts from the OFF position of the ignition switch and meets another wire that leads to GOUND to stop the engine.
Three things you want to look for: dirty/clogged ful filter; faulty spark plug; carburetor setting.
Put gas in the carb. then try and start it if it starts you should check your fule lines and carb. If it does not start.Try a compresion test.If it reads 0 you may have a bent valve or rings might be bad.
If the engine turns over freely with the sark plug out, then check for loose,rusty,or corroded connections from the headlights back too the battery.Even the ground wires throughout. recheck with a fully charged battery (12.6 v)
won't stay running starts and goes then stalls Sounds like might be a float ,fuel filter or maybe just needs a good cleaning. Hope this helps.
If the engine starts: Let the engine warm up for about 5 minutes and S-L-O-W-L-Y close the needle valve (rotate clockwise) until the engine starts to stall for lack of fuel. Then open the needle valve (rotate counter clockwise) until the engine starts to stall because of too much fuel. Set to half-way between the two extremes. If the engine doesn't start: Close the needle valve by screwing it in clockwise just to a point where you feel it stop - DO NOT FORCE IT!! or you will ruin the tip. Open the needle valve about 1-1/4 to 1-1/2 turns. This should be okay to start the engine and then follow the procedure above. If the engine hesitates under a load, open the needle valve about 1/8 turn for a slightly richer mixture. This is the basic standard procedure with nearly all Briggs motors.
If your batt is fine it is most likely your valves, or specifically your exhaust valve. these engines have a tiny extra lobe on the exchaust valve cam lobe that acts as a decompression device at low rpm (under about 300 rpm) after the engine starts the pushrod just glides over it and does not matter. to test remove your spark plug and crank the engine. if it cranks fine then it is your valves, if not it is your starter