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The pilot flame has to encompass the top half inch of the thermocouple. A dirty pilot will sometimes point the flame away and therefore not heat the thermocouple enough to hold. Take a small rubber hose about two feet long and point it at the pilot orface and blow through the hose to remove the ash on the pilot surface Now relight and try it out.

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Q: You replaced the thermocouple in your furnace but the pilot light still goes out when button is released?
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You replaced the thermocouple on your furnace but pilot still goes out when button released?

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Why does your thermocouple keep going out?

If the pilot flame is too high a thermocouples life could be shortened. Check the specs of the unit supplied by the gas valve for the working pilot pressure. Or put the gas valve in pilot and depress the pilot push button. Keep the button down with a small screwdriver, remove the thermocouple from the gas valve and check the millivolts on the thermocouple. Place one lead on the copper tubing and the other lead on the end of the thermocouple, the silver looking part that touches the inside of the gas valve. With the pilot flame on you should read anywhere from 22-29 millivolts. Anything below that is a sign that your thermocouple is failing. It might work for awhile, but it will probably go out in the middle of a long cold winter night. ;)


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What causes the gas flow to stop when you let off of valve when lighting pilot?

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